Alex Le

Case study · Personal concept · 2025

Digital Instrument Cluster for a REEV

A range-extended electric car runs on two energy sources, and its driver looks at the cluster for less than half a second at a time. The layout has to explain both energy sources in that glance and still keep speed and safety first.

Type
Personal concept
Role
Research, layout, visual design
Display
1920 × 480 ultra-wide cluster
Year
2025
The final cluster: an energy bar with battery 76% (252 km), fuel 60% (102 km) and a total range of 352 km across the top; red critical telltales down the left edge; 120 km/h in the speed block with gear D and a set speed of 80; an ADAS lane view in the centre with a 60 speed-limit sign; a turn-by-turn widget on the right showing a right turn in 500 m
The final concept, driving with turn-by-turn navigation. Everything in this case study is a decision about where something on this strip goes, and how loud it is allowed to be.
01

Two energy sources, one glance

A REEV drives on electricity. The engine never turns the wheels — it only runs a generator that refills the battery. So the driver has two tanks to watch, and a range that depends on both.

Drive
Battery→Motor→Wheels
Recharge
Engine→Generator→Battery
The cluster has to explain
  • electric battery state
  • fuel generator status
  • total driving range
…and still put first
  • driving awareness
  • safety warnings
  • ADAS visualization
Design challenge

Balancing information density and readability on an ultra-wide display.

02

What the driver can actually take in

I looked at how REEVs already on the road show energy — BMW i3 REx and Mazda MX-30 R-EV — and at the human factors that limit any cluster.

<0.5s

Glance time

Drivers typically look at the cluster for less than half a second. Anything that needs reading, not recognising, is too slow.

Periphery

Peripheral vision

Drivers notice warning lights without looking straight at them. Where a warning sits matters as much as what it looks like.

Color > shape

Color perception

Drivers recognise a color faster than an icon shape. Color has to carry meaning, so it cannot be used as decoration.

Seen in existing REEVs

Dual energy indicators, a total range estimate, and a generator activity status.

The display itself

A wide field of view, high brightness contrast, and a need to stay readable at night. Information has to be grouped across the width.

What it adds up to

Energy visualization is not a side panel here. For a REEV it becomes a critical part of the driving interface.

Insight

Drivers need a clear mental model of energy flow — and critical warnings belong where peripheral vision catches them.

03

Four principles

Every layout option after this was judged against these four, in this order.

01

Driving awareness first

Speed and the road environment stay the primary focus.

02

Energy transparency

The driver always knows how much energy is available.

03

Clear hierarchy

What matters most stands out immediately.

04

Minimal cognitive load

Everything is understandable in one quick glance.

04

Five zones across 1920 pixels

The ultra-wide format gives a lot of horizontal space, and space invites clutter. I split the strip into five zones, each with one job, so nothing competes with speed in the middle of the driver’s view.

The cluster with a safety warning in the context widget, used as the base for the zone map below

Select a zone on the display or in the list.

  1. 1

    Energy bar

    Battery, fuel and total range, side by side along the top edge.

  2. 2

    Speed block

    Speed as the visual anchor, with gear, set speed and the regen/power meter.

  3. 3

    ADAS visualization

    The car, its lane and the vehicles around it, dead centre.

  4. 4

    Context widget

    One card that changes with the situation: media, a call, a turn.

  5. 5

    Telltale strip

    Vehicle warnings and system status, ordered by priority.

05

Warnings live where the eye catches them

Telltales are sorted by how dangerous they are, and position follows priority. Critical warnings sit on the far left, where the driver’s peripheral vision already rests, and only red is ever used there.

5

Critical

Brake failure, seatbelt, battery fault. Drawn in red.

Left edge
4

Warnings

Low fuel, TPMS, charging. Amber when active.

Right after critical
12

System status

Lights, wipers, doors. Grey, so they never compete.

Toward the right

Counts are the telltale icons laid out in each tier of the final screen.

Signal colors

Automotive convention
RedCritical safety warnings#FF3B30
AmberVehicle warnings that need attention#FFB020
GreenActive systems, such as ADAS and Ready#4CE36B
BlueInformation, such as high beam or set speed#64B5FF

Energy colors

Two sources
BatteryCool blue: electric energy#2ED2FF
FuelWarm orange: fuel energy#FF9A3D

Neutrals: ground to text

0F1115
1A1E24
6C7380
B7BDC6
FFFFFF
06

One typeface, sized by importance

Eurostile throughout: squared, wide and technical, so digits stay distinct at a glance. Size does the ranking — the speed is more than twice the size of anything else on the display.

120 px120Primary. The speed value.
48 px[D]Driving state. Selected gear, set speed, the next turn distance.
36 pxkm/hUnit under the speed.
32 pxR and NInactive gears, dimmed so the selected one reads first.
24 pxReadyStatus. Ready, EV mode, street names.
20 px76% 252 kmEnergy values and the odometer.
18 px12:30 AMSupporting. Units, clock, temperature.
16 pxRegen, PowerLabels on the regen/power meter.
07

One slot, six situations

Only zone 4 changes. The rest of the cluster stays exactly where the driver learned it, so a new situation never moves speed, energy or warnings.

Context widget: turn-by-turn, right turn in 500 m

Turn by turn. The next manoeuvre and its distance, large enough to read without looking away from the road for long.

08

Decisions and trade-offs

Five decisions shaped the final layout. Each one gave something up.

  1. 01

    Speed as the visual anchor

    WhySpeed is the most critical driving information. It has to register within a quick glance.

  2. 02

    Centralized ADAS view

    WhyThe centre is dedicated to the driving environment, so the driver can see what the car perceives.

  3. 03

    Energy transparency for REEV

    WhyTwo energy sources need clear feedback on what is left: battery level, fuel level and total range, along the top.

  4. 04

    Peripheral warning detection

    WhyCritical telltales always sit on the left. A consistent place means faster recognition in peripheral vision.

  5. 05

    Structured information hierarchy

    WhyFive zones with one job each. A clear hierarchy reduces cognitive load while driving.

Density vs Readability
Challenge
1920×480 can show a large amount of information.
Decision
Limit what is visible and prioritise readability.
Result
More negative space, faster glance reading.
ADAS view vs Speed focus
Challenge
The ADAS view needs significant screen space.
Decision
Give it the centre, with speed anchored beside it.
Result
Speed and environment both stay in view.
Energy detail vs Simplicity
Challenge
A REEV has a complex energy system.
Decision
Show battery, fuel and total range, not technical metrics.
Result
Energy availability is understood quickly.
Icon quantity vs Warning visibility
Challenge
Too many telltales hide the ones that matter.
Decision
Limit visible icons and rank them by priority.
Result
Critical warnings stay clearly visible.
5zones, one job each
6context widget states
3telltale priority tiers
8type sizes, one typeface
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